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Old 2009-11-11, 20:14   #1
Flatlander
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A torus of iron, with a diameter of 50cm and a hole diameter of 5cm, is placed in a furnace. As it heats up does the hole get bigger, smaller, or stay the same size?
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Old 2009-11-11, 21:36   #2
Orgasmic Troll
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I dunno. How exactly does iron expand due to heat? If I have a 1 inch by 1 inch by 10 inch bar of iron that expands due to heat, does the bar retain a 1x1x10 ratio?

If we're just scaling the torus, the hole will get bigger
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Old 2009-11-12, 01:04   #3
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Thermal expansion for Iron is positive (11.8 µm·m−1·K−1). Assuming the heating is uniform then all dimensions will expand by an equal ratio. That is, until the thing melts at 1811 K, at which point all bets are off.
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Old 2009-11-13, 22:08   #4
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Quote:
Originally Posted by Orgasmic Troll View Post
...If I have a 1 inch by 1 inch by 10 inch bar of iron that expands due to heat, does the bar retain a 1x1x10 ratio?
I would think it would.

As for the iron torus with the hole, the hole size would decrease, but not proportionally to the expansion of the outer diameter of the torus.

I have an idea. I have a very large iron nut which I found many years ago. Measuring it with a precision caliper, the outer flats read 3.569" side to side. The inner thread diameter is 2.082". On a postal scale, it weights just over four pounds. I could heat this to 500°F in my oven, saturating for a few hours, and see how it changes, if it changes...
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Old 2009-11-13, 22:43   #5
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Quote:
Originally Posted by storm5510 View Post
I have an idea. I have a very large iron nut which I found many years ago. Measuring it with a precision caliper, the outer flats read 3.569" side to side. The inner thread diameter is 2.082". On a postal scale, it weights just over four pounds. I could heat this to 500°F in my oven, saturating for a few hours, and see how it changes, if it changes...
Assuming I understand retina's post (only by dimensional analysis!), the expected change is about 0.010" (or 0.011" if you measured it right after taking out of the freezer), so it should be doable.

Last fiddled with by CRGreathouse on 2009-11-13 at 22:43
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Old 2009-11-13, 23:01   #6
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Quote:
Originally Posted by storm5510 View Post
As for the iron torus with the hole, the hole size would decrease, but not proportionally to the expansion of the outer diameter of the torus.
This is a common mistake. People think piecemeal about the metal near the inner edge expanding, and think it must expand into the hole, making the hole smaller. Blacksmiths know better - a really tight fit is sometimes made by putting the "plug" on dry ice to make it smaller and heating the hole (OK, so the metal around the hole for you pedants) to make it larger. Tongs a sledge hammer finish the task.

Think of it like this - assume the torus is created from a disk by removing the center. Take two disks. On one of them cut the hole and then heat the disk. On the other heat the disk and then cut the hole. The final results will be the same size.
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Old 2009-11-13, 23:31   #7
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Quote:
Originally Posted by wblipp View Post
This is a common mistake. People think piecemeal about the metal near the inner edge expanding, and think it must expand into the hole, making the hole smaller. Blacksmiths know better - a really tight fit is sometimes made by putting the "plug" on dry ice to make it smaller and heating the hole (OK, so the metal around the hole for you pedants) to make it larger. Tongs a sledge hammer finish the task.

Think of it like this - assume the torus is created from a disk by removing the center. Take two disks. On one of them cut the hole and then heat the disk. On the other heat the disk and then cut the hole. The final results will be the same size.
THX William. I was going to say something similar: heating an iron ring
then let it contract round a wheel-sledgehammer-barrel.
Better be quicker of the mark --- Paul beat me to Olber's paradox
re the Speed of Light thread.

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Old 2009-11-14, 00:45   #8
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Quote:
Originally Posted by wblipp View Post
Think of it like this - assume the torus is created from a disk by removing the center. Take two disks. On one of them cut the hole and then heat the disk. On the other heat the disk and then cut the hole. The final results will be the same size.
I don't follow this part of your explanation. How do you "cut the hole"?
(What determines the diameter of the hole that is formed?)

If you cut a hole of exactly 1cm diameter in cold metal, it will be slightly larger when the metal is heated.

However, if you cut the hole to the same dimension in the hot metal, you will remove less material. The hole will be 1 cm. That is not "the same".

- - -

Now, let's extend the question:

If, rather than looking at the "steady state" condition of uniform temperature throughout the metal, we start with cold metal and place if in a hot atmosphere. As the metal heats, what happens to the diameter of the hole over time?
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Old 2009-11-14, 01:44   #9
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Quote:
Originally Posted by CRGreathouse View Post
Assuming I understand retina's post (only by dimensional analysis!), the expected change is about 0.010" (or 0.011" if you measured it right after taking out of the freezer), so it should be doable.
Um... It was an oven. I'll get it started. Once it reaches 500°F, I'll saturate it for three hours, minimum.
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Old 2009-11-14, 07:03   #10
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Quote:
Originally Posted by wblipp View Post
Blacksmiths know better - a really tight fit is sometimes made by putting the "plug" on dry ice to make it smaller and heating the hole (OK, so the metal around the hole for you pedants) to make it larger. Tongs a sledge hammer finish the task.
That is also how the tyres where changed on steam locomotives. They had special rings that had flames that they used to heat them up.
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Old 2009-11-14, 11:13   #11
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Quote:
Originally Posted by wblipp View Post
Blacksmiths know better - a really tight fit is sometimes made by putting the "plug" on dry ice to make it smaller and heating the hole (OK, so the metal around the hole for you pedants) to make it larger. Tongs a sledge hammer finish the task.
Back when I was a grad student and had access to a machine shop, I repaired the university astronomical society's telescope mount. A ring bearing needed replacing, so I machined a piece of tubing to be a few thou (a hundred microns or thereabouts for the metric minded) too large in external diameter for the hole in which it was to fit. The bearing was dropped into a bucket of liquid nitrogen until it stopped fizzing then pulled out (with tongs!) and dropped into the hole. As soon as it warmed up the fit was so tight that the bearing was completely immovable. The component into which it fitted was aluminium and so malleable enough to take the pressure without damage.


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